The Dead of the (traditional) Supply Chain - Supply Chain Management Blog -
The Dead of the (traditional) Supply Chain

 

Early March, Industry Week published an article, titled "The Dead of the Supply Chain", arguing that the supply chain as it has traditionally been defined is no longer feasible. Gone are the days when supply chains were linear, static, in-country and tightly coupled to the brand owner or OEM's internal manufacturing.

Having spent time in studying the HP supply chain, I can fully agree with the statement. Indeed, supply chains such as ours have become global, outsourced and demand driven. Balancing demand and supply is critical to set-up and manage lean supply chains these days. In the article, Andrew Salzman describes five requirements that need to be addressed to achieve this:

  • B2B Integration
  • Business Process Management
  • Exception and Event Management
  • Business Intelligent
  • Operations management

I believe he misses a major point. The approach he promotes is an operational approach, which only covers part of the needs. Yes, OEM's and Brand Owners need to be able to react quickly when something goes wrong, yes, data needs to be normalized and aggregated, and stakeholders need to be connected. However, that only provides information on what's happening now and how potential problems can be resolved. It does however not use the present situation to improve the future.

What we need is "closing the loop", in other words combine the information on what has and is happening to be able to improve operations both in real time and over the duration. What does this mean? Well, first, there is a need to integrate suppliers and channel partners alike. Yes, this requires a B to B integration, but more importantly, it can only be achieved if collaborative relationships are built between partners. Developing those is a whole discussion in its own right, and I will defer this one to another entry. Building the electronic data transfer mechanisms is reasonably easy; building the trustworthy relationships is more difficult. Data needs to be put in a common format and will be used, through an operational data store, for exception and event management. However, the time dimension is not taken into account here. Indeed, it is by understanding trends, what has happened prior to specific events etc. that the dynamics of the supply chain is understood. Business Intelligence can be used here. Consolidated data is stored in a data warehouse for extended periods of time, analysis tools can then be used to understand what is happening and why.

This understanding allows the development of modeling tools that mathematically simulate how the eco-system will behave. This is where simulation comes in and where the difference is. Using simulation allows the analysis of multiple scenario's and the identification of how the supply chain should be transformed to be capable to react better to fluctuation in demand, absorption of events, and result in major reductions in risks of running a global supply chain. It is surprising to see how little companies are using simulation these days. It has been proven extremely valuable over and over again, but many companies seem to be bogged down in operational management, forgetting the importance of planning things right. Yes, when a fire burns, it needs to be extinguished, but doesn't avoiding the fire make more sense? This is why we, at HP, are focusing so much on business intelligence and intelligent decision making. Over and over again it has proven beneficial.


Posted 04-07-2009 7:50 AM by christianverstraete

Comments

Rusty Russel wrote re: The Dead of the (traditional) Supply Chain
on 04-08-2009 12:47 PM

The modern supply chain is indeed much different than 30 years ago.  With the help of Business Process Management software suites, companies are able to use best practice frameworks such as SCOR to model their operations.  SCOR enables organizations to control quality and have a firm grip on profit and loss indicators.  

Using <A HREF="Business'>www.interfacing.com/enterprise-bpm">Business Process Management suites </A>to map, model and then execute your business processes allows users to streamline operations and ensure a smooth flow of materials.  

Optional modules such as Business Intelligence allows you to analyze performance indicators, while Risk Management modules allow you to assess risks and implement controls to mitigate those risks.

christianverstraete wrote re: The Dead of the (traditional) Supply Chain
on 04-09-2009 12:58 PM

Fully agree with your comment Rusty. This is exactly what I have been advocating for quite a while in this blog. HP has used SCOR extensively. We are combining this with Supply Chain Visibility to reduce cost, mitigate risk and increase the top line. I would even argue that, having good processes in place, understanding how they behave through visibility, and using simulation to perform what-if analysis, are the three key elements to build an efficient and resilient supply chain in the current environment.

Trevor Miles wrote re: The Dead of the (traditional) Supply Chain
on 04-14-2009 4:34 PM

Interesting article and I agree with your pespective.  

There has been quite a lot on SC Digest lately about the merging of planning and execution.  Please see our blog for a discussion on this. blog.kinaxis.com/.../emerging-supply-chains-require-more-collaboration-and-less-control-more-coordination-and-less-optimization

I think there are few supply chain planning tools that do not incorporate a time dimension.  However, if I compare and contrast BI tools with SCM tools, BI tools have too much sense and not enough respond, whereas SCM tools have too little sense and too much respond.  BI tools do not incorporate the models and analytics required to be able to evaluate the consequences of a decision made that will affect the future, for example, bringing forward a product launch and the consequence on revenue, margin, inventory levels, sourcing requirements, etc.  

SCM tools on the other hand, don't, as you state in your article, provide the richness of combining the past with the present and future.  Having been steeped in Control Theory as an undergraduate in Chemical Engineering,  I have never forgotten the value - though I have long since forgettne the maths - of basic PID controllers. Proportional controls are the equivalent of targets, the basis of attaining any goal.  Integral controls are the equivalent of trends.  More importantly they are those small deviations from plan which on are aday-to-day basis seem insignificant, but but the end of the quarter have accumulate into a problem.  Differential controls determine how quickly the situation is changing.  These would have been very helpful to many companies in the current downturn which did nto ramp down their supply sufficiently quickly and are now stuck with a lot of inventory.

We need apply a combinations of tools and techniques to learn from the past, plan for the future, and respond to the present.

christianverstraete wrote re: The Dead of the (traditional) Supply Chain
on 04-15-2009 10:09 AM

Trevor, your mention of Control Theory is interesting. I actually started my professional life in process control. And yes you had the PID loop, but you also had supervisory control, in which a second PID loop adapted the factors of the first one. I am a strong believer we need to take the same approach in Supply Chain Management, where the operational systems (SCM tools) perform the day to day steering of the Supply Chain, where the analysis and simulation tools perform the supervisory control, adapting the supply chain to allow it to respond better to the fluctuations in the input signal (Demand).

ABDULLAHI MOHAMED HUSSEIN wrote re: The Dead of the (traditional) Supply Chain
on 10-18-2009 4:25 PM

Traditional supply chain philosophy is dead in some parts of the world only! not in east africa where it is  actually the current trend prevalent in almost all supply markets; and by extention manufacturing processes.In this concept,manufacturers are using it to maximise production hence fully utilising all resources to create economies of scale.

christianverstraete wrote re: The Dead of the (traditional) Supply Chain
on 10-19-2009 9:17 AM

I'm glad you bring this up. You are right, we sometimes forget part of the world. However, in many fields I have seen emerging markets jumping extremely quickly and moving ahead of the pack, not dragged down by history and past experience. I would not be surprised to see east africa moving very fast in adopting new supply chain concepts and emerge as a player in the world market. Building on the experience shared by others may be the way to achieve this.

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